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Creation date: 2023-01-29
Creation time: 19-54-45
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17
proceedings
FoyerK2018
Design of a force lever system to allow traceable calibration of MN·m torque in nacelle test benches
2018
6
27
2018
127-130
The need for torque measurement in the MN∙m range in the wind industry is outlined in the following, which also shows the gap between national torque standards and the wishes of the users. Furthermore, a solution to this issue is presented: the design of a force lever system. Such a setup separates the torque load into the two components of force and lever length. Within the European research project Torque measurement in the MN∙m range, several design varia-tions have been studied. This paper lists the requirements of a force lever system to be used in nacelle test benches. It also discusses different design variations to fulfil the requirements. These include various force transducers and options to transmit additional mechanical loads through the force lever system. Finally, a system design is presented that fulfils all requirements and can be used for further studies.
force lever system, calibration MNm torque, nacelle test benches, NTBs, torque measurement
https://www.vde-verlag.de/buecher/454683/itg-fb-281-sensoren-und-messsysteme-2018.html
https://ieeexplore.ieee.org/document/8436155
VDE VERLAG GMBH · Berlin · Offenbach
ITG-Fb. 281: Sensoren und Messsysteme
ITG; GMA
Nürnberg, Germany
Sensoren und Messsysteme 2018
26.-27.06.2018
English
978-3-8007-4683-5
GisaFoyer
HolgerKahmann
proceedings
Weidinger2FKGK2018
Procedure for torque calibration under constant rotation investigated on a nacelle test bench
2018
6
27
2018
332-335
In order to determine the efficiency of multi-MW nacelles, the torque measurement of multi-MW nacelle test benches has to be performed with an accuracy of approximately 0.2%. To this end, the torque transducer has to be traced to national standards in the MNm range. This can be done by using a new torque calibration procedure under constant rotation performed on a nacelle test bench. The results, in the form of an indication deviation including the measurement uncertainty of less than 0.22%, are discussed in this paper.
torque calibration under rotation, nacelle test bench, NTB, multe-MW nacelle, torque measurement
https://www.vde-verlag.de/buecher/454683/itg-fb-281-sensoren-und-messsysteme-2018.html
https://ieeexplore.ieee.org/document/8436181
VDE VERLAG GMBH · Berlin · Offenbach
ITG-Fb. 281: Sensoren und Messsysteme
Nürnberg, Germany
Sensoren und Messsysteme 2018
26.-27.06.2018
978-3-8007-4683-5
PaulaWeidinger
GisaFoyer
StefanKock
JonasGnauert
RolfKumme
proceedings
WeidingerFKGK2018
Development of a torque calibration procedure under rotation for nacelle test benches
2018
6
22
Precise torque measurement in multi-MW nacelle test benches (NTBs) is crucial
for the effciency determination of wind turbines. However, because the torque transducers of
NTBs are not yet traceable to national standards, their accuracy is not yet known. To rectify
this, a calibration procedure was developed for torque M under rotation using a torque transfer
standard. The results of measurements performed on an NTB are presented for a validation
and adjustment of the method planned. Dierent inuences on the calibration measurements
are discussed, such as static and rotational zero point determination, rotational speed n, and
ambient conditions.
torque calibration, rotation, nacelle test benches, NTB
http://iopscience.iop.org/article/10.1088/1742-6596/1037/5/052030/pdf
http://iopscience.iop.org/article/10.1088/1742-6596/1037/5/052030/meta
IOP Publishing Ltd.
IOP Conf. Series: Journal of Physics: Conf. Series 1037 (2018) 052030
Milan, Italy
The Science of Making Torque from Wind (TORQUE 2018)
20.-22.06.2018
English
10.1088/1742-6596/1037/5/052030
PaulaWeidinger
GisaFoyer
StefanKock
JonasGnauert
RolfKumme
proceedings
GFoyer2018
A finite element analysis of effects on force lever systems
under nacelle test bench conditions
2018
6
3
Multi-MN∙m torque measurements are needed in testing for the wind industry. As no
national or international torque standard exists in that range, a force lever system has been
designed to achieve traceability through force and length measurements. The system has been
analysed numerically and the influences of nacelle test benches, such as rotation and additional
mechanical loads, have been investigated
torque measurements, wind industry, torque standards, force lever, nacelle test benches, rotation
http://www.imeko2018.org/abstracts/IMEKO18-195.PDF
IMEKO
Belfast
22. IMEKO World Congress
03.-06.09.2018
EN
GisaFoyer
HolgerKahmann
proceedings
SKock2017
Conception of 5 MN·m torque transducer for wind turbine test benches
Tagungsband der 5. Tagung Innovation Messtechnik
2018
RWTH Aachen University
nacelle test bench, wind turbine, torque transducer
http://publications.rwth-aachen.de/record/689545/files/689545.pdf
https://publications.rwth-aachen.de/record/689545
http://publications.rwth-aachen.de/record/689545/files/689545.pdf?subformat=pdfa
Vienna
5. Conference Innovative Metrology
11.05.2017
EN
10.18154/RWTH-2017-04439
StefanKock
GeorgJacobs
DennisBosse
JonasGnauert
proceedings
SKock2018
https://ieeexplore.ieee.org/document/8436181
2018
MN·m torque measurement in wind turbine test benches and in the field is influenced
by specific system-dependent parameters (e.g. rotational speed, multi-axial operation loads or
deformation). Each of these parameters have a share in the torque measurement uncertainty
budget. FEM simulation of the torque transducers provides a flexible and time-efficient method
for the quantification of these influences. This paper describes a method for the characterisation
of the torque transducers (body and strain gauges) by FEM simulation. The main focus is to give
the recommendation for the selection of the FEM parameters (e.g. element type, mesh density),
modelling of the strain gauges and connection between strain gauges and transducer body as
well as for determination of material properties. The introduced simulation method is
exemplarily deployed and validated on a self-designed 4 kN·m torque transducer and can be
adapted on the MN·m torque transducers. The validation and measurement investigations have
been executed on a 4 kN·m torque test rig under different temperatures (20°C, 40°C, 60°C),
strain gauge adhesives (cyanoacrylate, methacrylate, epoxy resin) and various torque steps. The
compiled results are a part of the EU and EURAMET funded project “Torque measurement in
the MN·m range” [1].
wind turbin test benches, torque measurement, multi-axial, FEM simulation
http://www.imeko2018.org/abstracts/IMEKO18-241.PDF
Belfast, Northern Ireland
22. IMEKO World Congress
03.-06.09.2018
EN
StefanKock
GeorgJacobs
DennisBosse
FlorianStrangfeld
proceedings
PWeidIMEKO18
Investigations towards extrapolation approaches for torque transducer characteristics
2018
For torque transducers above 1.1 MN m, no traceable measurement has been
possible to date. Therefore, an extrapolation method deploying measurement data from partial
ranges is to be developed. Both partial and full range measurements up to 20 kN m are performed
to gather data for implementing an extrapolation approach. The extrapolated data is evaluated,
and the results are compared to the full range results
Physikalisch-Technische Bundesanstalt, Braunschweig, Germany
VTT Technical Research Center Finland Ltd, Kajaani, Finland
traceable measurement, extrapolation method
http://www.imeko2018.org/abstracts/IMEKO18-667.PDF
Belfast, Northern Ireland
22. IMEKO World Congress
03.-06.09.2018
EN
PaulaWeidinger
GisaFoyer
JussiAla-Hiiro
ChristianSchlegel
RolfKumme
proceedings
JGnauert2018
Measurement uncertainty estimation of a novel torque transducer for wind turbine test benches
2018
This paper covers the measurement uncertainty estimation of a novel 5 MN∙m torque
transducer based on the Force-Lever principle for wind turbine test benches. The motivation of
this novel transducer is to provide a satisfying accuracy in torque measurement above
1.1 MNm. Therefore the estimation of the measurement uncertainty is significant to evaluate
the design. At the beginning the design is shortly introduced. Afterwards, the design is
investigated under operational conditions (e.g. torque, gravity, rotational speed and multiaxial
loads) by using FE simulations to determine the deformation and the parasitic loads. Finally,
the measurement uncertainty is determined based on these FE simulations according to the
type B evaluation of the GUM [1], including metrological aspects (e. g. linearity deviation and
hysteresis). Additionally, the share in the measurement uncertainty is examined to indicate
further starting points for improvements of the design. It can be shown that the novel torque
transducer provides a high potential to significantly improve the measurement uncertainty in
the MNm range towards existing torque measurement methods.
Chair for Wind Power Drives, RWTH Aachen University, Campus-Boulevard 61,
52074 Aachen, Germany
measurment uncertainty estimation, force lever, wind turbine test benches, torque measurement
http://www.imeko2018.org/abstracts/IMEKO18-575.PDF
Belfast, Northern Ireland
22. IMEKO World Congress
03.-06.09.2018
EN
JonasGnauert
GeorgJacobs
StefanKock
DennisBosse
proceedings
LorenteR2018
Study of influences in CEM’s new transfer standard for torque measurements in the MN·m range
2018
This paper presents the new development of a transfer standard for torque
measurements. It will also go in detail with the influence quantities for the functional
performance of the system. The results of this research are based on the new EMPIR project
(14IND14: “Torque measurement in the MN•m range” [1]) which aims to provide traceability
in the MN•m range for nacelle test benches. This new development is based on the working
principle of force-lever systems, where torque is measured by means of force measurements.
For its application in nacelle test benches, whose normal operation occurs under rotation,
certain influences need to be considered. This paper describes what influences may affect this
new system, its estimation and how the design has been improved in order to minimize their
effect on torque measurements.
transfer standard, torque measurement, nacelle test benches
http://www.imeko2018.org/abstracts/IMEKO18-454.PDF
Belfast, Northern Ireland
22. IMEKO World Congress
03.-06.09.2018
EN
Raquel MaríaLorente-Pedreille
NievesMedina
María AnaSáenz-Nuno
Miguel ÀngelSebastián-Pérez
proceedings
KockJBW2017
Torque measurement uncertainty in multi-MW nacelle test benches
Conference for Wind Power Drives : conference proceedings
2017
3
7
1-14
This paper covers a simulative method for the determination of parasitic loads, such as forces and bending moments, on multi-MW nacelle test benches during MN·m
torque measurement. One part of this method is the approach to the simulative characterisation of the MN·m torque transducers, which are based on strain gauge measurement. Another part includes recommendations for the structural
Finite Element Modeling (FEM)of the multi-MW nacelle test benches. After a short summary of the main components of the
nacelle test bench as well as the existing torque measurement and their calibration methods, the FEM model of the 5 MN·m research transducer will be introduced.
The description of the proper element type and mesh density selection as well as the determination of the structural properties of the research transducer will be presented. The FEM model will be validated by measurement results on the calibration machine up to 1.1 MN·m. For this purpose, the paper also compiles the FEM simulation of the calibration machine. In the next step the validated model of the 5 MN
·m research transducer will be implemented into FEM model of
the 4 MW RWTH nacelle test bench. Consequently it will be possible to determine the parasitic loads and deformations by simulation. The paper is concluded by the discussion and quantification of the influences of the parasitic loads on the MN·m torque measurement uncertainty in multi-MW nacelle test benches.
MN, torque measurement
http://publications.rwth-aachen.de/record/686726/files/2017_Kock_Torque%20measurement%20uncertainty%20in%20multi-MW%20nacelle%20test%20benches_Paper.pdf
http://nbn-resolving.de/urn/resolver.pl?urn=urn:nbn:de:101:1-20170226920
Norderstedt : Books on Demand
Germany
Conference for Wind Power Drives 2017
07.-08.03.2017
EN
3-7431-3456-X, 978-3-7431-3456-0
10.18154/RWTH-2017-02946
StefanKock
GeorgJacobs
DennisBosse
PaulaWeidinger
proceedings
WeidingerSFK2017
Characterisation of a 5 MN·m torque transducer by combining traditional calibration and finite element method simulations
Proceedings Sensor 2017
2017
516 - 521
Precise torque measurement in nacelle test benches increases the demand for an expansion of the torque measurement range up to several MN·m and a torque transfer standard. To this end, a 5 MN·m torque transducer was acquired. However, a traceable torque calibration is only possible up to 1.1 MN·m so far. This calibration is presented and discussed in this paper. In order to fully characterise the 5 MN·m torque transfer standard, a finite element analysis of the calibration setup is performed and validated using the gathered measurement data. Moreover, the Young's Modules of the deformation body was determined using a force standard machine and a laser interferometer to acquire the longitudinal displacement of the deformation body due to compression. An estimation of the measurement signal over the entire measurement is given considering the partial range calibration results and the influences on strain gauge based measurements.
http://www.ama-science.org/proceedings/getFile/ZwL0ZD==
D6 - Mechanical Sensors: Special Applications
Nürnberg, Germany
AMA Conferences 2017
30.05.-01.06.2017
EN
978-3-9816876-4-4
10.5162/sensor2017/D6.2
PaulaWeidinger
ChristianSchlegel
GisaFoyer
RolfKumme
proceedings
WeidingerFSK2017
Extending the torque calibration range - necessity and outline of a mathematical approach
2017
The current torque calibration range up to 1.1 MN·m is not any longer sufficient. The fast growing wind energy sector raised the demand for traceability of torque in the MN·m range over the last few years. To this end, a 5 MN·m torque transducer was acquired to extend the torque calibration range. Since the measuring device cannot be calibrated over its full measurement range, mathematical methods to forecast the behaviour of the torque transducer above 1.1 MN·m and their further development are presented.
Calibration; Measurement; Mathematical methods
http://umj.metrology.kharkov.ua/article/download/99993/95060
Ukrainian Metrological Journal
Kazakhstan
VII. International Competition of COOMET "Best Young Metrologist"
17.-18.05.2017
10.24027/2306-7039.1A.2017.99993
PaulaWeidinger
GisaFoyer
ChristianSchlegel
RolfKumme
proceedings
SKockDEWEK
Influence on MN·m torque measurement in multi-MW nacelle test benches
2017
RWTH Aachen University
https://publications.rwth-aachen.de/record/709991/files/709991.pdf
https://publications.rwth-aachen.de/record/709991
Bremen, Germany
DEWEK 2017 13th German Wind Energy Conference
17. - 18.10.2017
StefanKock
GeorgJacobs
DennisBosse
GisaFoyer
proceedings
FoyerKo2017
Measurement uncertainty evaluation of torque measurements in nacelle test benches
Proceedings of 23rd IMEKO TC3 Conference 2017
2017
Torque measurement in the MN∙m range is important in nacelle test benches,as it constitutes a main value for the efficiency determination of wind turbine drive trains. However, no traceable measurement is possible above 1.1 MN∙m. At the moment, alternatives to direct torque measurement in the MN∙m range are, therefore, used. Several of these torque measurement methods are presented and discussed in this paper with respect to traceability and measurement uncertainty. As these methods cannot substitute direct measurements fully, recommendations for a calibration procedure are given to enable a calibration of torque measurement using a torque transfer standard.
torque measurement, measurement uncertainty, nacelle test bench calibration, wind energy
http://www.imeko.org/publications/tc3-2017/IMEKO-TC3-2017-010.pdf
Helsinki, Finland
IMEKO TC3 Conference 2017
30.05-01.06.2017
EN
GisaFoyer
StefanKock
proceedings
SchlegelKaWeiKu2017
New perspectives for MN·m torque measurement at PTB
Proceedings of 23rd IMEKO TC3 Conference 2017
2017
To verify all technical aspects of wind turbines, more and more nacelle test benches have come into operation. One crucial parameter of such test benches is the torque
initiated in the nacelles, which amounts to several MN·m. To
date, no calibration traceable to national standards has been performed on such test benches. An EMPIR program
dedicated to MN·m torque measurements is currently in
progress in order to solve several issues associated with torque calibration for nacelle test benches. Concurrently, PTB has started to construct a competence center for wind energy to provide metrological support to the wind industry.
torque, calibration, transfer standard, wind
energy, nacelle test bench
http://www.imeko.org/publications/tc3-2017/IMEKO-TC3-2017-045.pdf
Helsinki, Finland
IMEKO TC3 Conference 2017
30.05-01.06.2017
EN
ChristianSchlegel
HolgerKahmann
PaulaWeidinger
RolfKumme
proceedings
LorenteMeSaSe2017
Torque traceability for nacelle's test benches: a design proposal
Proceedings of 23rd IMEKO TC3 Conference 2017
2017
This paper describes CEM’s design proposal for a new torque transfer standard. This research arises from the new EMPIR project (14IND14: Torque measurement in the MN·m range”) [1], which aims to provide traceability in the MN· m range for nacelle test benches. Improving the quality of these measurements will lead to a more accurate diagnosis of wind turbines’ performance and a better efficiency in wind power generation.
wind turbine, torque, standard, nacelle test bench
http://www.imeko.org/publications/tc3-2017/IMEKO-TC3-2017-004.pdf
Helsinki, Finland
IMEKO TC 3 Conference 2017
30.05-01.06.2017
EN
Raquel MaríaLorente
NievesMedina
María AnaSáenz
Miguel ÁngelSebastián
article
SchlegelKK2016
MN·m torque calibration for nacelle test benches using transfer standards
ACTA IMEKO
2016
12
5
4
7
To verify all technical aspects of wind turbines, more and more nacelle test benches have come into operation. One crucial parameter is the initiated torque in the nacelles, which amounts to several MN·m. So far, no traceable calibration to national standards has been performed in such test benches. The paper will show calibration possibilities which already exist and also show future prospects.
English
10.21014/acta_imeko.v5i4.414
ChristianSchlegel
HolgerKahmann
RolfKumme