WP1: 2D and 3D metrology strategies for drivetrain components

Leading NMI: NCL

The aim of this work package is to provide candidate solutions for measuring and characterising 2D and 3D size, form, waviness and surface roughness parameters in large drivetrain components, establishing functional characterisation parameters in accordance with the GPS requirements defined in ISO 14253 and ISO/TS 17450.

Task 1.1: Development and integration of a new microprobe into large CMMs

The aim of this task is to evaluate the benefits from using microprobes on a GMI to extend machine versatility and detect key performance characteristics on workpieces up to 3 m diameter.

Task 1.2: Investigations of flank and root form measurement for large gear elements

The aim of this task is to evaluate candidate measurement strategies and performance based characterisation parameters for 2D and 3D flank and root form measurements on large gear elements and small test sample gears.

Task 1.3: Investigations of surface roughness and waviness measurements for large gear elements

The aim of this task is to investigate and specify measurement procedures for the determination and characterisation of roughness and waviness parameters for large gears with diameters greater than 0.5 m. Existing measurement and evaluation procedures from surface metrology will be analysed and a suitable choice will be selected. Test measurements of small gears test samples with diameters less than 0.5 m, which were manufactured by different methods, will be used as a base for best practice proposals for future measurement and evaluation strategies. The specifications will be compiled into a good practice guide.

Task 1.4: Development of metrology strategies for large bearing elements

The aim of this task is to research and develop suitable measurement strategies to characterise the size and form of bearing elements with diameters of more than 1 m used in renewable energy applications.

Task 1.5: Development of metrology strategies for large shaft elements

The aim of this task is to survey the current situation in large shaft metrology, develop measurement strategies and summarise findings for future techniques.

Task 1.6: Provision of GPS (geometrical product specification) conforming measurement strategies

The aim of this task is to research and develop a strategy for applying the GPS philosophy defined in ISO/TS 17450 and ISO 14253 to large gear, bearing and shaft elements.

Task 1.7: Investigation of measurements on braking systems for wind power generators

The aim of this task is to develop measurement strategies and investigate components of braking systems for wind power generators. The investigation will encompass form and dimensional measurements of large flanges or gears as well as surface texture measurements of the braking components.

WP2: Novel measurement standards and calibration procedures

Leading NMI: MIKES

The aim of this work package is to research and develop measurement standards and calibration procedures for establishing traceability and estimating measurement uncertainty of drivetrain component manufacturers. The standards will be suitable for use in industrial settings.

Task 2.1: Measurement standards to quantify the influence of probe measuring system for drivetrain elements

The aim of this task is to investigate the metrological differences between tactile and optical or scanning and single point probing.

Task 2.2: Measurement standards to quantify the influence of the environmental conditions on measuring instruments and workpieces

The aim of this task is to investigate temperature distributions in a workpiece, dependent on the acclimatisation time. Existing written standards consider only homogeneous temperature distributions.

Task 2.3: Measurement standards to quantify the influence of the workpiece surface

The aim of this task is to investigate the feasibility of using a ring segment for establishing the traceability of large diameter workpieces.

Task 2.4: Measurement standards for performance analysis in industry

The aim of this task is to develop measurement standards especially for application in industry and for the validation measurements of the new developments within this project in industry.


WP3: Measurement uncertainty under typical conditions in industry

Leading NMI: PTB

The aim of this work package is to establish and quantify the key additional sources of uncertainty that influence industrial measurement capability, with particular reference to environmental effects. The deliverables will provide the basis for producing good practice guides for industry.

Task 3.1: Quantification of the effect of temperature variation in simulation chamber

The aim of this task is to develop a reliable strategy for quantifying the influence of workpiece temperature variation in large diameter workpieces and recommend good measurement practice for industry.

Task 3.2: Quantification of the effect of other significant measurement uncertainty contributors for large objects

The aim of this task is to investigate and quantify other potentially significant sources of uncertainty (such as clamping and gravity) in large workpiece measurement and propose good measurement practice guidelines.

WP4: Virtual measuring process for traceably measuring large drivetrain components

Leading NMI: CMI

The aim of this work package is to develop a virtual measuring process which includes all the significant uncertainty contributions from the workpiece, environment, measuring strategy and measuring instrument.

Task 4.1: Development of traceability routes

The aim of this task is to develop traceability routes that include thermal and elastic deformation of measuring machines and workpieces. This involves the development of virtual measurement process (VMP) models for use in Task 4.2.

Task 4.2: Application of Virtual Measuring Process

The aim of this task is to simulate environmental influences and to analyse the geometrical deformation on the VMP methods developed in Task 4.1.

Task 4.3: Validation of Virtual Measuring Process

The aim of this task is to validate the new VMP model using the measurement examples from WP3 as case studies.

WP5: Validation of measurement strategies and determination of achievable measurement uncertainty in industrial environment

Leading NMI: PTB

The aim of this work package is to test the developed measurement standards in industry and critically analyse the performance compared to traditional standards, such as gauge blocks, step gauges, etc. In this work package it will also be possible for other partners to test the standard depending on available measurement facilities.

Task 5.1: Transfer and application of the developed measurement strategies

The aim of this task is to validate the developed measurement strategies for shafts, bearings and gears from drivetrain components in an industrial environment.

Task 5.2: Determination of the achievable measurement uncertainty

The aim of this task is to determine the achievable measurement uncertainties for shafts, bearings and gears from drivetrains in an industrial environment.

WP6: Creating Impact

Leading NMI: NPL

The aim of this work package is to ensure a wide dissemination of procedures and standards developed within the five technical work packages, to the manufacturing industries for modern renewable energy systems, manufacturers of measuring systems, to standardisation committees and beyond.

A stakeholder committee will be formed at the start of the project from industrial collaborators that consult the JRP-Coordinator with respect to the project management and will receive results of the project first hand.

To ensure accelerated impacts of the results generated from the JRP, leading European manufacturers will be frequently interviewed and involved in the developments with the aim to deliver sustainable impact to a strong and growing European industry. The JRP website will provide the opportunity for interested companies, NMIs, DIs, and academics to join the stakeholder committee at any time during the JRP.

This WP has three major objectives:

  • Knowledge transfer and dissemination via stakeholder interaction, paper publications, conferences, workshops, good practice guides, a stakeholder committee, the JRP website and standardisation bodies (Task 6.1).
  • Training and dissemination of JRP knowledge via training courses and secondments (Task 6.2).
  • Exploitation of JRP results on new measurement procedures, sophisticated and user friendly measurement standards, as well as pre-normative documents and simulation techniques (Task 6.3).

WP7: JRP Management and Coordination

The project will be managed and coordinated by PTB.

Leading NMI: PTB