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PTB > Structure > Division 5> Department 5.3
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Department 5.3

Coordinate Metrology
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Measuring devices:

Leitz PMM 866   Zeiss UPMC 1200 Carat   Zeiss UPMC 850   Mahr MMC 800   dilatometer
GFM MikroCAD   Werth Video-Check IP 400x400  laser measuring systems   1D standards   gear and thread standards   ball plates and hole plates


 

Leitz PMM 866 
(2 Geräte)

PMM 866
  • Tactile coordinate measuring machines 
  • Measurement volume: (800 mm × 600 mm × 600 mm)
  • Installation in air-conditioned environment (20°C ± 0,3 K).
  • The measurement uncertainty is tasks-specifically determined after the method of the virtual CMM
  • One device is equipped with a laser measuring system in one measuring line (Abbe principle) 
  • Contact persons: Konrad Hierse and Dipl.-Ing. Erwin Gettkandt 


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Zeiss UPMC 1200 Carat

UPMC 1200
  • Tactile coordinate measuring machine 
  • Measurement volume: (1150 mm × 1000 mm × 1000 mm) 
  • Installation in a measurement room with active air and wall temperature control (20°C ± 0.05 K).
  • Equipped with a laser measuring system in one measuring line (Abbe principle) 
  • The measurement uncertainty is tasks-specifically determined after the method of the virtual CMM
  • Contact person: Dipl.-Ing. Norbert Gerwien


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Zeiss UPMC 850

UPMC 850


Mahr MMC 800

MMC 800
  • Coordinate measuring machine allowing combined optical, tactile or optical-tactile measurement
  • Measurement volume: (1000 mm × 800 mm × 400 mm)
  • Installation in air-conditioned environment
  • Contact person: Dipl.-Ing. Jürgen Hirsch


 

Werth Video-Check IP 400x400

MMC 800
  • Multisensor-Coordinate measuring machine for optical and optical-tactile
  • Measurement volume: (400 mm x 400 mm x 200 mm)
  • specifically measurement uncertainty: (0,5 + L/900) µm
  • Contact person: Dr.-Ing. Ulrich Neuschaefer-Rube


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Dilatometer

Dilatometer


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GFM MikroCAD

MMC 800
  • optical 3d-measuring machine with fringe projection
  • Projector with 1024 x 768 Mikrospiegeln
  • Measurement volume: 40 mm x 50 mm
  • Contact person: Dr.-Ing. Ulrich Neuschaefer-Rube


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Laser measuring systems

  • Integrated into coordinate measuring machines as an additional option to allow the calibration of length standards according to the Abbe principle
  • Contact person: Dipl.-Ing. Jürgen Hirsch

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Ball beams and step gauges (1D standards)

Kugelleiste
  • Modular ball bar 
  • Length: up to 4 m 
  • Calibration uncertainty: 1,0 µm + 2,5×10-6 × L
  • Purpose: Inspection of big CMMs and mobile measuring systems
  • Contact person: Dr.-Ing. Klaus Wendt


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Gear and  thread standards

 
Evolventennormal
  • Involute standards
  • Size: db = 25 mm to 200 mm
  • Calibration uncertainty U for fHa: U ≥ 0,4 µm - 0,8 µm (k=2)
  • Purpose: Correction and inspection of gear measuring instruments 
  • Contact persons: Dr.-Ing. Karin Kniel


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Helix slope standards
  • Helix slope standards 
  • Size: d = 60 mm to 200 mm
  • Calibration uncertainty U for f:  U ≥ 0,5 µm- 1,3µm (k=2)
  • Purpose: Correction and inspection of gear measuring instruments 
  • Contact persons: Dr.-Ing. Karin Kniel


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Pitch standards
  • Pitch standards 
  • Size: d = 100 mm to 200 mm
  • Calibration uncertainty U for Fp:  U ≥ 0,2 µm (k=2)
  • Purpose: Correction and inspection of gear measuring instruments 
  • Contact persons: Dr.-Ing. Karin Kniel


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Thread standards
  • Thread standards 
  • Size: d = M6 to M180
  • Calibration uncertainty U for D2 / d2:  U ≥ 2,0 µm (k=2)
  • Purpose: Calibration of thread gauges 
  • Contact persons: Dr.-Ing. Karin Kniel

Ball plates and hole plates (2D standards)

The laboratory has various ball and hole plates at its disposal. These plates are used to calibrate CMMs (using the PTB software KALKOM), to determine the correction functions for geometric errors and to inspect CMMs. The plates are available in different designs and materials, made e.g. of steel, aluminium, aluminum oxide ceramics, glass ceramics, Zerodur and carbon fibre composites. The largest plate has a ball or hole grid of (960 mm × 960 mm), the smallest, one of (550 mm × 300 mm).

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ball plate of steel
  • standard ball plate of steel
  • Size: (532 mm × 532 mm)
  • Calibration uncertainty: see Services
  • 1 µm (related to the ball distances)
  • Purpose: Inspection of CMMs 
  • Advantage: offered as standard plate by various manufacturers
  • Contact person: Dr.-Ing. Klaus Wendt


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Ball plate of carbon fibre
  • Ball plate of carbon fibre composites (experimental version) 
  • Size: (960 mm × 960 mm), mass: approx. 7 kg 
  • Calibration uncertainty aimed at: 1 µm (related to the ball distances)
  • Purpose: Correction and calibration of CMMs 
  • Advantage: light weight
  • Contact person: Dr. rer. nat. Markus Bartscher


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Zerodur hole plate
  • Zerodur hole plate 
  • Size: (550 mm × 550 mm)
  • Calibration uncertainty: see Services
  • Purpose: Correction and calibration of CMMs 
  • Advantage: small calibration uncertainty, high stability, thermal expansion coefficient: almost zero
  • Contact person: Dr.-Ing. Klaus Wendt


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plate of quartz glass
  • Hole plate of quartz glass 
  • Size: (650 mm × 600 mm)
  • Calibration uncertainty: 1.0 µm (related to the ball distances)
  • Purpose: Correction and calibration of CMMs 
  • Advantage: commercially available, thermal expansion coefficient: almost zero
  • Contact person: Dr.-Ing. Klaus Wendt

 nach obenCube with spheres as reference elements (3D standard) 

cube
  • Steel-, aluminium- and quartzglass cubes with spheres as reference elements for the interim check of CMMs
  • Sizes: 300 mm x 300 mm x 300 mm - 400 mm × 400 mm x 400 mm
  • Calibration uncertainty (related to the distances of the spheres) :
    1,5 µm (steel and aluminium cube)
    0.5 µm (quartz glass cube)
  • Determination of the essential error parameters of CMMs within a short time (20-40 min) and control of their changes
  • Simple calibration (15 min, performed manually) by transfer of length from a 1D standard (ball beam) 
  • Contact person: Dipl.-Ing. Norbert Gerwien

Cylindrical standards

  • Purpose: Comparison measurements to verify uncertainty estimates 

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Special standards for optical measuring techniques

A great number of standards developed at PTB are available for optical coordinate measuring techniques (theodolite measuring technique, mobile photogrammetry)  

Test wall
  • Test wall for photogrammetry systems, composed of 1D and 2D reference objects
  • Size: 2 m × 3 m
  • Uncertainty of the reference objects: 5 m related to the distances of the targets inside one object 
  • Contactperson: Dr.-Ing. Klaus Wendt


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Page created: 2004-05-10, last update: 2008-05-27, D. Schulz