It is only 2.0 mm long, 1.8 mm wide and 50 µm thick - the prototype of a high-resolution transducer for small forces, which was developed at PTB and produced at the Center for Microtechnologies of the Technical University of Chemnitz.
The production and scanning of smallest forces into the pico Newton range is required in various fields of fundamental and applied research. For these requirements, a transducer based on a microelectromechanical system (MEMS) was developed. With the aid of multiple-folded Si springs, its stiffness in the scanning direction is reduced. For the force scanning and feedback of the transducer, the in-plane displacement of the springs is capacitively measured with high resolution. The force transducer is characterized by a simple structure, a reliable feedback strategy as well as an integrated electrostatic force generator. The latter delivers the desired balanced force in order to eliminate the potential nonlinearity in force scanning.
A prototype of the picoforce transducer was produced in Si microtechnology using deep reactive ion etching and bond contacting. It exhibits a very low stiffness in the scanning direction of 0.254 N/m and a resolution in force feedback of 50.8 pN (1 σ). With a pair of electrostatic comb actuators, the prototype can produce a maximum electrostatic force of 1.23 µN. Due to the special form of its scanning element, the picoforce transducer can find various applications, among other things as pico/nano force transfer standard, in the calibration of sensors for small forces, in the determination of the mechanical properties of micro/nano materials und in the investigation of the lateral force of scanning force microscopes.
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